Daily Inspection and Basic Maintenance for Maintaining Optimal Brick Machine Performance

Daily Inspection and Basic Maintenance for Maintaining Optimal Brick Machine Performance

Maintaining stable performance and minimizing malfunctions of your brick machine hinges on making simple yet crucial daily inspections and maintenance a habit. This doesn't require complex techniques, but it can significantly extend equipment lifespan and ensure product quality. The following are the core points that must be performed daily.

I. Daily Pre-Startup Inspection (10-Minute "Health Check")

This is the first step in preventing malfunctions and should be completed before starting the machine.

Cleaning and Visual Inspection: Remove debris and waste from the equipment surface and surrounding area. Walk around the machine to check for any obvious oil leaks, water leaks, or damaged wires.

Key Component Inspection:

Fasteners: Quickly check for loose bolts on the mold, vibration table, etc., using your hand or a wrench.

Safety Protection: Confirm that all protective covers and safety doors are intact and secure.

Lubrication Points: Check that the oil cups or oil levels at each lubrication point are normal.

No-Load Test Run:  Ensuring safety and that no one is near dangerous areas, briefly start the equipment. Listen for smooth operation sounds and observe if the press head and plate feeding actions are smooth and complete.

II. Observation During Production ("Sensory" Monitoring)

During operation, your senses are your best monitoring tools.

Listen to the Sound: Familiarize yourself with the smooth sound of the machine's normal operation. Pay attention to any new friction, impact, or irregular noises, which are often early signs of loose bearings, gears, or components.

Observe Operation and Brick Output: Observe whether the equipment is running smoothly and whether the bricks are formed regularly and densely. Changes in the appearance of the bricks can directly reflect mold or pressure problems.

Feel the Temperature (under safe conditions): Periodically touch the motor and bearing housings to feel if they are normally warm. If they are unusually hot, stop the machine and inspect it.

III. Daily Post-Shutdown Maintenance (The Most Important "Homework")

Maintenance after work is crucial for preparing for efficient production the next day.

Thorough Cleaning: All concrete residue must be removed from the mold, press head, and work surface. Hardened wet material will seriously affect accuracy and demolding the next day, making this a top priority for maintenance.

Mold Maintenance: After cleaning, inspect the mold working surface and apply a thin layer of anti-rust oil (ensure it does not affect production the next day). Simple Re-inspection: During cleaning, re-check for any loose bolts or new oil leaks.

IV. Periodic Basic Maintenance (Weekly/Monthly)

Perform more in-depth maintenance on a regular basis.

System Lubrication: According to the instruction manual, apply sufficient and the correct type of lubricating oil/grease to all designated lubrication points, such as bearings and guide rails.

Comprehensive Tightening: Use tools to systematically inspect and tighten bolts in all critical areas.

Wearable Parts Inspection: Regularly check the wear of wearable parts such as belts and seals, and replace them promptly.

In summary, the secret to maintaining the good performance of your brick-making machine is: thorough inspection before the shift, close attention during the shift, diligent cleaning after the shift, and regular lubrication. By consistently implementing this "inspect-observe-clean-lubricate" combination, you can eliminate most faults in their early stages, ensuring your equipment remains in a healthy and efficient working state, guaranteeing stable production. Remember, the small amount of time invested in daily maintenance will bring long-term peace of mind and efficiency.