Daily Inspection and Maintenance Habits for Maintaining Optimal Brick Machine Performance

Daily Inspection and Maintenance Habits for Maintaining Optimal Brick Machine Performance

The stable and efficient operation of a brick machine largely depends on daily inspections and maintenance. Developing a few simple but crucial habits can significantly reduce unexpected breakdowns, extend equipment lifespan, and ensure consistent brick quality. This is like performing routine maintenance on your car – a necessary investment to ensure smooth production.

I. Pre-Work "Warm-up Check"

Spending 10-15 minutes on routine checks before starting the machine can help identify potential problems.

Cleaning and Visual Inspection: First, clean the equipment surface and surrounding area of debris and waste. Walk around the equipment, observing for any obvious oil leaks, water leaks (for hydraulic machines), or loose bolts.

Key Component Inspection:

Fasteners: Check major connections (such as mold fixing bolts, vibration table connections, and areas near frame welds) for looseness using your hands or tools.

Safety Protection: Confirm that all protective covers and safety doors are secure and reliable.

Hydraulic System (if applicable): Check that the oil level in the oil tank is within the standard range and that there are no leaks at the pipe joints.

Lubrication Point Inspection: Check the daily lubrication points (such as guide rails and moving shafts) indicated in the equipment manual and add a small amount of appropriate lubricating oil or grease as needed.

II. "Sensory Monitoring" During Each Shift

During operation, your senses are the most direct "monitoring instruments."

Listen to the Sound: Familiarize yourself with the smooth rhythm of the machine's normal operation. Pay attention to any new banging sounds, friction squeals, or irregular vibrations, which may be early signs of loose, worn, or jammed parts.

Observe the Operation: Observe whether the pressing, demolding, and other actions are smooth and complete, without delays or misalignment. Note whether the finished bricks are regular and dense; changes in the appearance of the brick blanks often reflect problems with the mold or pressure.

Feel the Temperature (under safe conditions): Periodically touch the outer casing temperature of the motor and bearing housing. A warm temperature is normal; if it is unusually hot, it may indicate overload or poor lubrication.

Smell for Odors: Pay attention to any unusual burning smell (possibly overheating wires or motor) or strong oil smell (possibly a leak). III. Daily "Cleaning and Organization" After Work

Maintenance at the end of the workday is equally important, preparing for the next day's work.

Thorough Cleaning: This is one of the most important habits. All residual concrete material must be removed from the mold, press head, and workbench. Hardened wet material will seriously affect accuracy and subsequent demolding. Use tools carefully to clean, avoiding damage to the mold surface.

Mold Maintenance: After cleaning, check the mold working surface for damage or excessive wear. Apply a small amount of rust-proof oil to the mold surface (ensure it does not affect production the next day).

Simple Inspection: Use the cleaning time to visually inspect the condition of vulnerable parts (such as seals and guide bushings).

IV. Regular "Deep Maintenance"

In addition to daily tasks, more comprehensive maintenance should be performed periodically (e.g., weekly, monthly).

Lubrication System: According to the instructions, regularly and adequately lubricate key bearings, gears, and other parts. Use the specified type of grease and clean the grease nipples.

Key Component Inspection and Tightening: Systematically re-tighten all important bolts (especially anchor bolts and vibration component connecting bolts).

Hydraulic Oil Inspection and Replacement (if applicable): Regularly check the cleanliness of the hydraulic oil, and replace the hydraulic oil and filter elements according to operating hours or manufacturer's recommended cycle.

Electrical Inspection: Check for aging wires and loose connections, and keep the electrical box dry and clean.

V. Develop Good Record-Keeping Habits

Prepare a simple notebook to record:

Any minor problems found during daily inspections.

The time, items, and types of lubricants used for maintenance.

The replacement dates of vulnerable parts (such as molds and seals).

This record will allow you to have a thorough understanding of the equipment's condition and address problems before they escalate.

In summary, the secret to maintaining your brick-making machine in good condition is to integrate maintenance into your daily routine, making it second nature: thorough inspection before work, careful attention during work, diligent cleaning after work, regular maintenance, and consistent record-keeping. With this combination of practices, your brick-making machine will not only be a robust piece of equipment but also a reliable "old friend" that you know inside and out, providing long-term support for your production.