Safety Regulations and Basic Operating Procedures for Brick Making Machines

Safety Regulations and Basic Operating Procedures for Brick Making Machines

Safety and regulations are the lifeline of small-scale brick production. Adhering to strict safety regulations and standardized operating procedures not only ensures the personal safety of operators and prevents equipment damage, but is also crucial for ensuring stable brick quality and improving production efficiency. The following are the core points of daily operation.

I. Safety Regulations: The "Red Lines" That Must Be Adhered To

All operations must be based on safety.

Personal Protective Equipment:

Operators must wear safety helmets, dust masks, safety glasses, sturdy work gloves, and safety shoes with anti-smash and anti-puncture protection during operation.

Loose clothing and scarves are strictly prohibited. Long hair must be tied up and tucked into a hat to prevent it from being caught in the equipment.

Equipment Safety: "Inspection First"

Before starting the machine each day, check that all fastening bolts on the equipment are not loose, and that the safety guards (especially on the transmission parts) are intact and secure.

Check for oil leaks in hydraulic pipelines and joints, and for damage to wires and cables.

Confirm that the emergency stop button is functioning correctly.

Operating Process: "Six Strict Prohibitions"

Strictly prohibit putting hands, tools, or other objects into the mold area while the equipment is running (e.g., during press head movement or vibrating table operation).

Strictly prohibit any adjustments, cleaning, or repairs while the equipment is running.

Strictly prohibit removing or bypassing any safety protection devices.

Strictly prohibit operating the equipment while fatigued, under the influence of alcohol, or in poor physical condition.

Strictly prohibit untrained personnel from operating the equipment independently.

Strictly prohibit operating the equipment under overload conditions (e.g., exceeding the rated filling amount or pressure).

II. Basic Operating Procedures: The Standardized "Five-Step Method"

A clear and repeatable process is the guarantee of efficient production.

Step One: Pre-production Preparation

Environment and Equipment Inspection: Clean the work area and ensure that passages are clear. Complete the equipment inspection according to the aforementioned safety regulations.

Raw Material Preparation: According to the determined ratio, pre-mix cement, aggregates, and other raw materials evenly, or ensure that the mixer has a sufficient amount of correctly proportioned mixed materials. Control the moisture content of the materials.

Mold and Pallet Preparation: Check that the molds are clean and free of residue, and that they are securely installed and correctly aligned. Prepare clean, flat curing pallets. Step Two: Equipment Startup and Trial Run

Ensure all personnel are in safe positions.

Start the equipment without load, observing whether all components (such as the hydraulic system and vibration mechanism) are running smoothly and without abnormal noises.

Perform 1-2 no-load cycles to confirm that the press head, plate feeder, etc., are operating smoothly and reaching their correct positions.

Step Three: Molding Operation (Core Process)

Filling: Fill the mold cavity evenly with an appropriate amount of mixed material. Avoid overfilling or underfilling, as this directly affects the density and dimensions of the brick.

Starting the molding process: Press the work button, and the equipment will automatically complete the pressing and/or vibration process. During this time, operators should maintain a safe distance and observe the equipment's operating status.

Demolding and brick removal: After the press head is fully reset and the equipment cycle is complete, the bricks are usually ejected onto a pallet. Carefully remove the pallet containing the bricks, ensuring that the bricks are intact and not deformed.

Step Four: Brick Curing and Transfer

Initial curing: Carefully transfer the pallets containing the wet bricks to the curing area. The curing area should be protected from direct sunlight and wind, and maintain a certain humidity.

Standard stacking: After usually 24-48 hours of static curing, the bricks can be stacked. Stacking should be neat and stable, with ventilation gaps.

Continuous curing: Depending on the weather conditions, water the bricks as needed for several days to ensure the final strength of the bricks.

Step Five: Production Completion and Cleanup

Shutdown: After completing the day's production, allow the equipment to complete its final cycle, then completely shut off the power.

Cleaning and maintenance: Thoroughly clean the mold and the machine's work surface of any remaining material. This is a crucial step in ensuring the quality of production and the accuracy of the equipment for the next day.

Inspection and recording: Briefly record the daily output, equipment operating status, and any abnormalities to provide a basis for maintenance.

In summary, successful brick manufacturing operations involve integrating a "safety first" mindset into every action and using "standard procedures" to govern every step. This requires operators to have both a high sense of responsibility and meticulous work habits. By adhering to standardized procedures, you can not only protect yourself and your colleagues but also ensure the production of consistently high-quality bricks, allowing your small-scale brick manufacturing project to thrive.